Casting is one of the main methods to obtain the blank of mechanical products. It is an important basic process in the mechanical industry and occupies an important position in the national economy. The current situation of China's foundry industry is that the output is large, with an annual output of about 36.5 million tons of castings, more than 20000 factories, and more than 1.2 million employees in the foundry industry. A major feature of China's foundry industry is the rapid development of township enterprises since the reform and opening up, which has become an important force in China's foundry industry. The number of township foundries has exceeded the number of state-owned foundries, and the casting output of township foundries accounts for about half of the total casting output of the country.
At present, the development of foundry technology in the world's industrial developed countries can be summarized as follows: ① protect the environment, reduce or even eliminate pollution; ② Improve the quality and reliability of castings and produce high-quality near net shape castings; ③ Reduce production costs; ④ Shorten the delivery time. In addition to the large number of factories, employees and large output, China's foundry industry lags behind developed countries in quality, efficiency, energy and material consumption, labor conditions and environmental protection. The reasons for these gaps are the small scale of foundry sites, poor economic strength, backward technology and equipment, low management level and low quality of employees. In order to eliminate these gaps, meet the needs of China's economic construction, and also for the existence and development of the foundry industry itself, China's foundry industry should focus on improving the casting quality and economic benefits, and face the domestic and international markets; Strengthen management, lay a good foundation and improve the quality of enterprises; Adjust the industrial structure, rationally allocate resources, and advocate moderate scale operation; We will continue to transform the foundry industry with applicable advanced production processes and technical equipment to achieve cleaner production and ensure sustainable development.
Benefit is the foundation of enterprise development. The foundation of development is benefit, and development is to achieve higher benefits. China should have a highly efficient foundry industry. It is difficult for enterprises without benefits to survive, let alone develop. In order to improve the efficiency, we should start from the following aspects: ① reducing staff and increasing efficiency and saving energy and reducing consumption. ② Realize specialized production. ③ Adopt new technology and realize scientific management.
2 quality is the life quality and benefit of an enterprise. Sometimes it seems contradictory, but the two are unified. After all, enterprises with poor product quality can not stand on their feet, let alone benefit, nor can they continue to develop. To improve the product quality, we should start from the following aspects: ① reasonably purchase raw and auxiliary materials, correctly formulate and strictly implement relevant process procedures. ② Adopt new technology, new process, new equipment and new materials. A. strengthen the research on the application of computer technology in casting production. B. adopt high hardness and high uniformity molds in sand casting, and develop and promote corresponding processes and equipment. c. Develop the new technology of near net shape and net shape casting. d. Develop new processes and technologies for liquid metal treatment and purification, and optimize material properties. e. Develop mechanization and automation to ensure the stability and uniformity of casting quality and improve labor conditions. f. Strengthen the research and application of casting environmental protection equipment. ③ It has a stable and high-quality workforce.
3. Realizing cleaner production cleaner production is the basic requirement of sustainable development. The meaning of cleaner production is to achieve the lowest possible consumption of resources (raw materials) and energy; Achieve pleasant production environment and minimum or zero pollutant emission; Produce clean products (the products consume less energy and consumables, are easy to be recycled and meet the requirements of ergonomics). The clean production of casting mainly involves the application of new technologies, new processes, new materials and new equipment to achieve low consumption, low pollution or no pollution and pleasant environment of casting production